GRANT
journal
ISSN 1805-062X, 1805-0638 (online), ETTN 072-11-00002-09-4
EUROPEAN GRANT PROJECTS | RESULTS | RESEARCH & DEVELOPMENT | SCIENCE
The following tables (tab.1 and tab.2) show the measured values
when using a fixed and rotating head.
Tab. 1: Measured values – fixed head VAST GOLD
Nr. Actual ø Nr. Actual ø Nr. Actual ø Nr. Actual ø Nr. Actual ø
1
39.99692
11
39.997
21
39.99692
31
39.99689
41
39.99698
2
39.99692
12
39.9969
22
39.99689
32
39.99689
42
39.99697
3
39.99692
13
39.99691
23
39.99699
33
39.99698
43
39.99688
4
39.99689
14
39.99699
24
39.99698
34
39.99698
44
39.99697
5
39.99698
15
39.99691
25
39.99699
35
39.9969
45
39.99698
6
39.9969
16
39.99699
26
39.99699
36
39.99697
46
39.99698
7
39.9969
17
39.99699
27
39.99689
37
39.99698
47
39.99688
8
39.9969
18
39.99691
28
39.99699
38
39.99698
48
39.99688
9
39.99699
19
39.99691
29
39.9969
39
39.9969
49
39.99697
10
39.99699
20
39.99699
30
39.99699
40
39.99688
50
39.99686
Tab. 2: Measured values– rotating head VAST XXT
Nr. Actual ø Nr. Actual ø Nr. Actual ø Nr. Actual ø Nr. Actual ø
1 39.9976908 11 39.9977118 21 39.997651 31 39.9976577 41 39.9976184
2 39.9976951 12 39.9976754 22 39.9976436 32 39.9976168 42 39.997635
3 39.9977162 13 39.9976725 23 39.9976282 33 39.9976595 43 39.9976351
4 39.9977058 14 39.9976711 24 39.9976556 34 39.9976433 44 39.9976327
5
39.997694 15 39.9976637 25 39.9976561 35 39.997622 45 39.9976081
6 39.9976853 16 39.9976536 26 39.9976574 36 39.9976607 46 39.9975981
7 39.9976753 17 39.9976463 27 39.9976387 37 39.9976637 47 39.9975981
8 39.9976761 18 39.9976969 28 39.9976239 38 39.9976436 48 39.9976157
9 39.9976826 19 39.9976324 29 39.9976311 39 39.997614 49 39.9975882
10 39.9976727 20 39.9976484 30 39.9976107 40 39.9976323 50 39.9976112
5.
VERIFICATION OF THE SUITABILITY OF THE
MEASURING EQUIPMENT
As mentioned above, we focused on verifying the suitability of the
measuring equipment according to a combination of methodologies
from Ford and Bosch.
The actual value of the standard must be determined using
measuring equipment with an accuracy of an order of magnitude
higher. In this case, the nominal value is the calibration ring
diameter of 39.9979 mm.
Based on research in the literature, we concluded that it is not
recommended to use a method related to the variance of the process.
This is because the variance of the process is often not known,
especially for new processes and therefore cannot be used, or
because of the change in variance during the process. [8]
Therefore, in this case, we use a calculation related to the field width
of the specification T. The determined variance of the measured
values is compared with a part of the tolerance field, namely 20% of
the tolerance field.
The result is the calculation of the values of the coefficients Cg and
Cgk, for which the Ford relations indicating the repeatability
according to the used variant were used. Measuring equipment is
considered suitable if Cg> 1.33 and Cgk> 1.33.
Thanks to the measured values for the fixed and the rotating
measuring head, the eligibility indices of the measuring equipment
were calculated and the minimum width of the tolerance field when
the measuring equipment is still suitable was determined. (see table
3 - 6)
As part of the tests performed, both the width of the one-sided
tolerance fields and the width of the two-sided tolerance field were
evaluated.
a)
Width of one-sided tolerance
Tab. 3: Calculated values for a fixed measuring head VAST GOLD
Fixed head VAST GOLD
Mean measured value:
39.99694
Calculated standard deviation:
0.00004
Cg eligibility index:
8.52982
Cgk eligibility index:
1.35401
Upper tolerance limit:
39.9979
Lower tolerance limit:
39.9865
Tolerance field width:
0,0114
Tab. 4: Calculated values for a rotating measuring head VAST XXT
Rotating head VAST XXT
Mean measured value:
39.99765
Calculated standard deviation:
0.00003
Cg eligibility index:
4.04195
Cgk eligibility index:
1.38628
Upper tolerance limit:
39.9979
Lower tolerance limit:
39.9941
Tolerance field width:
0,0038
b)
Width of bilateral tolerance
Tab. 5: Calculated values for a fixed measuring head VAST GOLD
Fixed head VAST GOLD
Mean measured value:
39.99694
Calculated standard deviation:
0.0004
Cg eligibility index:
10.49477
Cgk eligibility index:
2.54861
Upper tolerance limit:
40.005
Lower tolerance limit:
39.991
Tolerance field width:
0.014
Tab. 6: Calculated values for a rotating measuring head VAST XXT
Rotating head VAST XXT
Mean measured value:
39.99765
Calculated standard deviation:
0.0003
Cg eligibility index:
5.31836
Cgk eligibility index:
2.66269
Upper tolerance limit:
40.001
Lower tolerance limit:
39.996
Tolerance field width:
0.005
6.
CONCLUSION
The main idea of this article was to determine the minimum width of
the tolerance field for fixed and rotating measuring heads, at which
the measuring equipment is still suitable. The criteria from Ford and
Bosch were used to verify the suitability, corresponding to the
repeatability of the variant used. The gauge is considered suitable if
Cg> 1.33 and Cgk> 1.33. During the measurement, the following
was observed:
the measurements were carried out by one person
the measurement was performed with one gauge
(measuring head) and it was not replaced during the
measurement
the measurement was performed in one way
the same environmental conditions were ensured during
the measurement
Vol. 9, Issue 1
98